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Bulletproof Discovery: Scientists Modify Silkworm DNA To Produce ‘Spider Silk’ – It’s 6x Stronger Than Kevlar And A Scalable Alternative To Nylon

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(New Atlas) For the first time, scientists have successfully produced full-length spider silk fibers using genetically modified silkworms. With high strength and toughness, this silk has the potential to provide a scalable, sustainable and better-quality alternative to current synthetic fibers like nylon.

“Silkworm silk is presently the only animal silk fiber commercialized on a large scale, with well-established rearing techniques,” said first author Junpeng Mi, researcher at the College of Biological Science and Medical Engineering, Donghua University, China. “Consequently, employing genetically modified silkworms to produce spider silk fiber enables low-cost, large-scale commercialization.”

 

The fibers that silkworms build their cocoons with has been cultivated for thousands of years, but while plentiful it’s famously brittle. Spiders, meanwhile, produce enviably tough and strong silk, however, cultivating it on any sort of scale has been out of reach. The “cannibalistic nature of spiders,” note the researchers, makes it impossible to house spiders together without a fight to the death of nearly all animals.

This latest study could be the best of both worlds, and a game-changer in the quest for sustainable production of this elusive natural material. Scientists have been trying to perfect this bionic ‘recipe’ for more than a decade.

To engineer silkworm with unique spidey senses, Mi and colleagues focused on a small silk protein from Araneus ventricosus, an orb-weaving spider found in East Asia. Using CRISPR-Cas9, the MiSp protein was inserted into the silkworm’s DNA, in place of the gene that codes for the silkworm’s primary silk protein.

The scientists were able to also achieve “localization,” with the gene successfully activated in the silkworm’s DNA, without it interfering with any other aspects of the animal’s natural silk production.

“This concept of ‘localization,’ introduced in this thesis, along with the proposed minimal structural model, represents a significant departure from previous research,” says Mi. “We are confident that large-scale commercialization is on the horizon.”

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